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At Metal Works of High Point, Inc., we are able to use the latest design and fabrication technologies to take a customer's project from drawing to reality. The part shown here is a matte black powder coated drip pan that we manufacture for a customer in the transportation industry. The pan is made of 18 gauge galvanneal steel that is formed, turned, and welded to create the complete assembly. To accommodate the tight dimensional tolerances of ±0.010" during the bending operations, the assembly was first drawn in a 3D CAD modeling system. Careful analysis of a part prior to actual production allows us to select fixtures for the project the first time, preventing costly scrapped parts and extended lead times due to retooling.

After the drip pan was analyzed in the modeling program, our engineering team created press brake forming, and turning processes. The assembly is welded using a TIG welder to create an exceptionally clean weld, and the finished pan is powder coated with a 3 mil thick matte black polyurethane coating. Any time we weld coated metals, such as galvanized or galvanneal steel, additional precautions are taken to ensure the safety of our welders and the quality of the weld. The finished drip pan measures 24.625" in length, 5.375" in width, and 1" in height. We manufacture approximately 250 of these assemblies per month with an average lead time of three weeks per order. For additional details regarding this custom metal fabrication project, see the table below, or contact us directly.
Unit of Measure

Specifications

Project Description

N/A This is a drip pan used in the transportation industry.

Capabilities Applied / Processes

N/A CNC Press Brake Powder Coating Tungsten Inert Gas (TIG) Welding Turning Center

Tightest Tolerance (±)

N/A 0.010 in

Material Thickness

N/A 18 gauge

Product Length

N/A 24.625 in

Product Width

N/A 5.375 in

Product Height

N/A 1 in

Bend Angle

N/A Multiple Bends

Base Material

N/A Steel

Material Thickness Applied (Plating/ Powder Coating/ Painting)

N/A 3 Mil Polyurethane Powder

Material Used

N/A Cold Roll Galvanneal

Color

N/A Matte Black

Industry Used

N/A Transportation

Volume

N/A 250 Assemblies per Month

Delivery Time

N/A 3 w

Standards Met

N/A Customer Supplied Drawings

Drawing Type Accepted

N/A Drawing (DWG) Drawing Interchange Format (DXF) Fascimile Automated Xerox (FAX) Initial Graphics Exchange Specification (IGES) Portable Document Format (PDF) Standard for the Exchange of Product Model Data (STP) Tagged Image File (TIF)